Buggy / Sand Truck Stage 1 - PTF - Bulkhead
Arm and Bulkhead Component Specs:
Bulkhead – All plate construction with 1/8” and uses sheetmetal weld washers for all bolt hole locations. Setup for the Howe 100 Rack this bulkhead is self-locating (snap together).
Lower Arm – Uses Standard Delrin Pivots on the chassis side along with 1” uni-ball bearings for the upright location.
Upper Arm – Uses 7/8” Rod ends with Standard Square receivers (bungs) with the same 1” bearing for the upright as the lower arm.
Upright – Uses a Standard 12 bolt face plate available on DIYoffroad.com or other suppliers. The spacers for the arms and steering are all standard.
Trackwidth – Multiple options available for the width, note that with JEHC after you order.
Shocks / Wheel Travel – These front ends are designed to fit shock packages up to 2.5” coilvoers with a 3.5” bypass.
Steering Setup – This Bulkhead is designed for a Howe 101 Rack, the bulkhead will fit a variety of racks from HOWE that match the same pattern.
(Custom options are Available, please contact JEHC Consluting for Questions.)
Hubs and Brakes – This platform utilizes standard 12 bolt faceplates for a variety of bolt on hub options. Other options are available, contact [email protected]
Tires and Wheels – Depends on the hub setup you utilize but the uprights are optimized for 35-37” tires, either sand or buggy.
Bulkhead Rake – 6- 8 degrees of Rake
***This product is a Digital Asset. You are purchasing the cutting files (DXF) for this component so that you can have these plates cut and bent (press) from a CNC plasma, laser, or waterjet machine.***
Plasma Table Friendly - This means that the component is designed with no bends, all flat plate. This makes the cutting and assembly very easy for anyone with a plasma table. Specific steps are required (follow the WPO) to ensure the strength is kept with this component.
The Stage 1 BUGGY/SAND TRUCK Bulkhead is the perfect starting point for your next tube chassis Buggy/ Sand Truck project or grafting onto and existing chassis. From two seat VB bugs to Fullsize 4 seat sand trucks these JEHC Bulkheads are designed to be fabrication friendly, taking the guess work out of complex suspension setup and geometry.
Stage 1 refers to the style of the components in this assembly, everything in this Bulkhead Package can be cut from Mild Steel and MIG welded. Some clients cut them from 4130 Chromoly and TIG weld them but Stage 1 Components are designed to complement MIG welding.
All of the Arms, Uprights, and Bulkhead is designed in a simple “snap together” fashion for a very fabrication friendly setup.
| Seller | JEH Consulting INC |
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Frequently Asked Questions
This is a digital product. After your payment is processed you will receive a link to download the files — nothing physical is shipped.
The Buggy / Sand Truck Stage 1 - PTF - Bulkhead is $900.00.
This Buggy / Sand Truck Stage 1 - PTF - Bulkhead is brought to you by Tekk Consulting Inc. Other off-road and race fabrication designers in the DIY Off Road marketplace include All Co Metal Fab, Armada Engineering, Baja Customs, Baker Motorsports, BPforged, Brad Howard Welding and Fabrication, Christopher Reader, CRD, Deuling Design, Dirty BFabwerx, FDFabrication, Izzy Fab, JEH Consulting INC, JRTfab, Master Fab, Mc Will Manufacturing, OffroadCAD-Models and Superioroffroaddesigns. Need a custom part designed? Email us and we will connect you with the right designer.
DIY Off Road sells downloadable DXF/CAD cut files for race and play tube chassis — including front bulkheads, rear clips, Y-frame and roller chassis assemblies, link mounts, and motor plates — designed by professional off-road fabricators. Browse the Race/Play Tube Chassis category, or email us and we will help you find the right files for your build.
Our files are created by experienced off-road fabrication shops and designers, including JEHC, Tekk Consulting, Baker Fabrication, Deuling Design, DBF, and JRT Fab. If you need a custom chassis, A-arm, trailing arm, or bracket designed, email us and we will connect you with the right designer.
Yes. If you do not have your own CNC plasma, laser, or waterjet, email us and we will send you a few recommended shops that can cut (and press/bend) the parts so you can weld them up.
After your payment is processed you receive a download link for the cut files (DXF). You — or a shop — cut them from steel on a CNC plasma, laser, or waterjet, bend any pieces that require it, then weld them into your build following the included instructions. Nothing physical is shipped.
Yes — these are cut files for DIY and professional fabrication. Many parts are "Plasma Table Friendly" (flat plate, no bends) to make cutting and assembly easier, but you will need to cut and weld them into your project, or have a shop do it for you.